2024 Author: Beatrice Philips | [email protected]. Last modified: 2024-01-09 13:15
So what is a sealing wire? It can be said with certainty that, probably, almost every adult saw her, perhaps he simply did not know that it was she. If, for example, you look at the meter, which is necessarily available in every home, then you can see a seal and the wire on which it is held - this is it. In this article, we will tell you about it in detail.
Characteristic
Sealing wire Is a product that is widely used in various fields of activity, both in household and professional. Most often it is used by housing and communal services for sealing meters. Also, the product is used for sealing:
- doors that are both outdoors and indoors;
- cabinets and safes;
- counters, showcases, many other commercial areas;
- cars and trucks;
- fire extinguishers;
- terminals at train stations;
- collection bags;
- switchboards.
The sealing wire is designed to resist unauthorized opening and breaking of a sealed object or object, it also does not allow the seal to be forcibly removed and does not allow it to slip . That is why it must be very durable and not be afraid of various external influences - atmospheric, acid, etc.
Sealing wire is manufactured exclusively in accordance with the requirements of legislative normative acts, the main of which is GOST 3282 - 74 “Low-carbon steel wire for general use. Technical conditions . This document clearly describes all the technical requirements, properties, which the product must fully comply with. Also, several requirements are indicated, according to which such a wire must:
- have high corrosion resistance;
- be characterized by high tensile strength;
- be resistant to various mechanical influences.
Before entering the consumer market, the product must undergo a number of laboratory tests, after which the technical parameters must be confirmed. If the production technology is followed, the wire meets the requirements, the product receives a quality certificate.
In GOST 3282 - 74 also spelled out the manufacturing technology of the product. According to this regulatory document, the product must go through the following stages, manufacturing processes.
- The stage of "etching". A stainless steel wire is soaked in a special solution with a high sulfuric acid content. This process removes the scale layer from the surface of the product.
- Next, the wire is washed in ordinary water to remove the remaining sulfuric acid.
- Cover the wire with a lubricating layer. This manipulation allows you to improve the properties of the product at the initial stage of its production.
- At the last stage of manufacturing, special devices are used, with the help of which the process of single or multiple drawing of the wire and bringing it to the desired state takes place. The single drawing process involves the use of only one special apparatus. With repeated drawing, the number of fibers placed inside the unit can reach 15 pieces. With the use of multiple dragging, a small diameter sealing wire is produced.
After that, the wire is quenched at a temperature of more than 900 ° C and cooled in a solution of nitrate at a temperature of 500 ° C. For manufacturing, only low-alloy steel or stainless steel is used , which is resistant to aggressive environments and is able to withstand a very high load during operation.
Views
The range of sealing wire today is quite diverse. Products may differ in production technology, technical parameters, properties, color, area of application . It is classified by such types.
Twisted (knitting)
For its production, stainless steel is used, which able to resist high loads during operation and constant exposure to aggressive environments . This type of product is very popular and is often used for sealing important objects. Twisted sealing wire is used for sealing lead, plastic and rotary seals.
She, in turn, also can be of several types. It depends on the material of the main and secondary veins of the product, namely:
- the product is completely made of stainless steel;
- galvanized steel was used for the manufacture of wire, its base and secondary core;
- the base is made of monofilament - fishing line, and the secondary conductor is made of stainless steel;
- the elements of the product were made of galvanized monowire.
Such a wire is used for sealing panel boards, measuring equipment, electronic equipment, telecommunication points, meters.
Stainless
Can be used with numbered, lead or polyethylene seals to seal any object . This type of wire consists of two cores - central and secondary. It is made from high quality materials using modern equipment. That is why metal wire has high technical properties, excellent strength and a high coefficient of stability.
Possesses the following technical parameters:
- product diameter - 0.5 mm, each of the cores with a diameter of 0.25 mm;
- consists of two cores;
- destructive force coefficient - 9 kg.
It goes on sale in the form of a coil on which the wire itself is wound.
Copper
Copper - this is the material from which sealing wire is most often made. During the production of the product, reliable and modern materials and new equipment are used. As equipment for manufacturing, special machines are used - wire rods … The diameter of the copper sealing wire is from 038 mm to 0.2 mm.
Aluminum
Aluminum is also a fairly popular and frequently used material. The production process is similar to the production of copper wire, wire rods are also involved. But according to the requirements of GOST, the manufacturing process must necessarily consist of two stages.
- The first stage includes the process of drawing blanks without sliding. After this process, the diameter of the product ranges from 0.45 mm to 0.59 mm.
- The second stage involves drawing the product, only with sliding. After these manipulations, the final diameter of the product, ready for use, is established, it ranges from 2.0 to 0.3 mm.
Selection Tips
When choosing a sealing wire, it is necessary to take into account several fundamental factors, selection criteria, among which the main ones are:
- type of product, above we talked in detail about each of the types of sealing wire;
- technical specifications;
- what exactly the wire is needed for sealing;
- the type of seal that will be installed on the wire, products for rotary and lead seals are different;
- price;
- manufacturer, it is important to consider which company is the manufacturer of the product, it is best to give preference to the most famous, popular and well-established companies.
Also, when buying, do not forget to inquire about the availability of certificates of quality and conformity of products to GOST.
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