How To Attach Polycarbonate To Wood? How To Fasten The Gazebo To The Wooden Frame? Installation Of Cellular And Monolithic Polycarbonate, Fixing Step

2024 Author: Beatrice Philips | [email protected]. Last modified: 2024-01-09 13:15

Polycarbonate is a material in demand in today's market that has replaced conventional plexiglass, polyethylene or PVC film. Its main application is in greenhouses, where inexpensive and effective insulation is required. Plastic loses to glass in only one thing - in environmental friendliness, absolute safety for the health of the owners of the building.

Basic fixing rules

It is impossible to fasten polycarbonate to a wooden frame if the latter has not been given proper stability. The mass of polycarbonate is small due to its cellular structure - a person can easily lift one or several sheets and carry them to the place of work. Weight gain makes it possible to increase the massiveness of the supporting structure, which will stand for decades.

The wood needs to be impregnated every few years - it will protect the wood structure from decomposition due to fungus, mold and microbes.

To securely fix cellular polycarbonate on a tree, you must adhere to a number of rules

1. Moisture condensed from the temperature drop on the inner surface (ceiling and walls of the greenhouse) should drain through the cells inside the sheet and evaporate into the atmosphere.
2. The direction of the stiffeners and the retaining elements is the same. Sheets mounted horizontally are placed only on horizontal supports. Likewise with vertical polycarbonate decking. Diagonal, arched structures also have a stiffener unidirectional with the elements of the supporting base.
3. As with siding, wood flooring, etc., thermal expansion / contraction gaps are required - both for the profiled corners and for the sheets themselves. Without leaving them, the owner of the structure dooms the polycarbonate to swelling in the heat and cracking (from excessive tension of the sheets) in the cold.
4. Sheets are not cut along the stiffening edges, but between them.
5. When cutting polycarbonate sheets, you need a sharpened tool. If this is a construction and assembly blade, it is not inferior in sharpness to a razor blade, and in strength - to a medical scalpel. If it is a saw, its teeth should be located in the same plane, and not "split" and be coated with a reinforcing spraying (pobeditovy alloy, high-speed steel of special strength, etc.).
6. To avoid skewing, the sheet turned out to be of a given shape, they use guide rails and clamps for reliable fixation of both the sheet and the rails themselves.
7. The thread diameter of the self-tapping screw is chosen at least 1-2 mm less than the hole itself. An attempt to clamp the sheet with self-tapping screws without reaming at the attachment point will immediately lead to cracks in the polycarbonate structure. This will not only spoil the appearance of the floor being assembled, but also worsen its strength and waterproofness.
8. Bolts (or self-tapping screws) cannot be overtightened, and also not screwed at a right angle to the bearing support and the plane in which the sheets are located. This will lead to cracking of the polycarbonate due to significant temperature fluctuations. Both honeycomb and monolithic types of polycarbonate are susceptible to cracking, no matter how flexible and elastic they may seem.

In places where the wooden structure is adjacent to the sheets, it is covered with an agent against germs, mold and mildew . Then a non-combustible impregnation is applied - if necessary in several layers. On top of it, a waterproof varnish is applied (for example, parquet). If these recommendations are followed, the greenhouse will stand for more than a dozen years.

What tools and materials are needed?

Fixing cellular polycarbonate on a wooden support is a job that does not require special skills. But dexterity, speed, performance are acquired quite quickly - after the start of work.

No special tool is needed - the installation of sheets is carried out almost manually, the costs of the work carried out are low.

To fix polycarbonate sheets on a wooden base, you will need the following tools and materials:

• a drill (or a hammer drill with an adapter for drills for metal, working in a mode without a bump stop);
• a set of drills for metal;
• a screwdriver with a wrench or a set of bits for self-tapping screws;
• self-tapping screws with hex or slotted ("cross") heads;
• polycarbonate sheets;
• a grinder with circles for wood or a jigsaw with a set of saw blades;
• connecting strips (transitions) for securing sheets.

The supporting structure must already be fully completed . Planks for polycarbonate sheets exclude possible gaps between the sheets, preventing precipitation from penetrating under the roof. In special cases, an insulating film is used to protect polycarbonate from moisture ingress into its box-shaped structure.

Installation methods

Without a frame, polycarbonate sheets will create a greenhouse or gazebo that is extremely unstable to strong winds. The supporting structure is assembled in such a way that the joints of the sheets are on the support elements, and not between them. To install the sheets correctly, do the following:

1. mark and cut large sheets into smaller parts, checking the length and width of each of them according to the drawing;
2. cover the ends of the sheet with a sealing film before installing it;
3. position the first of the sheets so that its edges protrude slightly beyond the frame;
4. mark and drill holes in the bearing support and in the sheet itself, they should be located in 35 cm increments and coincide at the attachment points;
5. position and screw the sheets, check that each sheet fits into the guide bar and does not dangle after installation.

For the tightness of the structure, rubber rings are located on each self-tapping screw . In each of the edges (corners) of the structure, a polycarbonate corner profile is used, which also acts as a guide spacer. It may be devoid of a longitudinal-void structure. Correct assembly of the roof and walls of the polycarbonate greenhouse will enable the sheets to last at least 15 years. Modern polycarbonate is protected from excess ultraviolet radiation and exposure to heat and frost, but it cannot last longer than metal structures.

Dry

Dry mounting method - fixing polycarbonate with fasteners and ready-made rubberized (or rubber) inserts. The structure is mounted using this technology as follows:

1. marking polycarbonate for the supporting structure, cutting it into equal parts;
2. drilling holes in the support and in sheets for fastening with self-tapping screws;
3. placement of all tabs and seals;
4. fixing sheets with self-tapping screws (screws).

The final design is devoid of a homemade seal layer.

Wet

For wet installation of polycarbonate, foam glue, rubber or silicone glue-sealant, etc. are used. The fastening technology with this method changes as follows:

1. fitting and processing of ready-made fragments with degreasing solvents at the joints;
2. applying an adhesive to the supporting structure and the sheets themselves (or their fragments);
3. pressing the sheets against a support or structure for a few seconds or minutes, depending on the speed of curing of the composition.

In part, wet installation is combined with dry installation - in particularly problematic places where the loads are high, and it is difficult to correctly bend a piece of sheet (or the entire sheet) under a non-standard structural detail.

Do not ignore degreasing (use alcohol, acetone, 646th solvent, dichloroethane, etc.) - it will help the glue to better diffuse (penetrate) into the surface layer of polycarbonate, wood (timber) and / or coating of metal structures. This will create maximum adhesion and retention of the fastened elements on top of each other.

Helpful hints

If you use aluminum or steel structures as an angle profile, then you need a sealant, for example, an adhesive sealant. It is necessary to protect the greenhouse from blowing if it is located in an area of frequent and strong winds. Heat loss in a sealed structure is possible only due to thermal conductivity - metal structures create additional cold bridges.

Timely coating of the wooden supporting structure with antifungal compounds and waterproof varnish will allow the tree to stand for more than a dozen years without losing its strength . The sheets from above fit tightly to the tree, moisture penetration under them is difficult. The side and bottom edges of the bearing support, in contrast to the upper ones, are more accessible for vapors and accidental splashes.

Polycarbonate should not lose transparency - apply any coatings carefully . Reducing the flow of light passing through the sheets will lead to overheating in the sun, accelerated wear and tear and premature destruction.

Beginners often use solid polycarbonate thermal washers . These washers will prevent the honeycomb sheets from crushing, preventing the self-tapping screw from overtightening with a slight accidental excess of the torque.

If you are a professional installer, you will quickly "get your hand" on screwing and without thermal washers. This will allow customers to slightly reduce the cost of materials used in the construction of greenhouses and gazebos. Your speed will not be affected.

A self-assembled greenhouse or gazebo, where the main material is polycarbonate sheets, is not inferior in terms of accuracy and correctness of the shape and location of components, in appearance and properties of the one produced at the factory. The finished model is easier to install, but it will cost significantly more, since the labor of the craftsmen is paid.