Sawmill From A Chainsaw: How To Do It Yourself According To The Drawings? Homemade Mini-sawmill From The Ural Chainsaw

2024 Author: Beatrice Philips | [email protected]. Last modified: 2024-01-15 04:10

The sawmill at home does not have to be a professional installation. When making boards for yourself in the size of three to four cubes, a unit based on a chainsaw is suitable. Such equipment is easy to make on your own and will be inexpensive. Moreover, the service life of such a sawmill is quite long, which allows you to provide building materials not only for yourself, but also for your neighbors.

What do you need?

To get a sawmill from a chainsaw, it is important to select all the necessary tools and materials in advance

First of all, you need to decide on the saw model, which will be taken as the basis for the device. It is best to choose options that have at least two horsepower. Such chainsaws are "Ural", "Calm", "Druzhba" and many others .

When it becomes known which instrument will be used, you can compose blueprints … It is best to draw an individual scheme for each sawmill, since the materials for its manufacture can vary greatly. To make it easier, you can use as an example ready-made drawings, which show in detail a homemade sawmill from a chainsaw.

In addition to the chainsaw, you will need a variety of lumber, posts, nails and screws for fastening . If the construction of the sawmill is supposed to be made of metal, then the presence of a welding machine and electrodes is mandatory. Sometimes chainsaws are replaced with a power tool or they simply take a separate engine that is suitable in power and powered by electricity.

In the event that the sawmill will be used for sawing large diameter trees, you may need tires with long chains . The case is best made from a corner that tolerates vibrations well enough. You will also need guides, rollers and bearings. The saw will move as you cut the wood, and this will require a rope, cord or cable.

Metal corners can be replaced with square pipes or even simple plumbing . The most important thing is that the selected profile has the required strength. The ideal option for the manufacture of the frame is the channel, which is characterized by ease of installation and reliable fixation. The metal is favored not only by its ability to withstand very heavy logs, but also by its resistance to moisture and its sharp changes.

It is also possible to make the basis of the sawmill structure from wood, it will even turn out to be cheaper . However, in this case, the equipment will not be as strong and durable. At the same time, it is important to ensure high-quality fastening using self-tapping screws or screws.

DIY assembly

Making a sawmill based on a chainsaw on your own is quite simple

You need to start with assembling the base, for which pipes and corners are used . In this case, you should not immediately proceed with the installation. First, you need to add all the elements and check how smooth the connections turned out using the level. After that, you can connect the metal parts to each other by welding.

At the next stage, the resulting rectangular base should be reinforced with several ties … They can be metal pipes. It is advisable to fasten the ties at the same distance from each other. In this case, bolts can be used for fastening.

A thinner metal profile should be welded on top of the base of the sawmill structure … This is necessary so that the logs do not fall off the equipment when cutting. It is also necessary to weld the guide cross-section. It is desirable that all guides rotate, then the log will move smoothly, and the device will work with minimal effort.

If the screeds are made of round pipes, then you can do without transverse guides . The tree will move along them easily, but not as much as with rotating ones.

When the frame is fully assembled, it can be installed on the racks . Steel corners can be used as them. They should be welded at the corners of the base. To make the structure more durable, braces can be mounted between the posts. For this you need to use a welding machine.

Now you can proceed to collecting the trolley for the cutting component . As a rule, it has the form of a rectangle consisting of metal pipes supported by a pair of steel strips. To increase the stability of the structure, slopes should be installed between the walls of the rectangle and the stripes. The rollers responsible for the movement of the cutting element along the main part of the sawmill are attached under the strips. After that, it is necessary to attach a pipe to one strip by welding and connect it to a rectangle in order to get a place for attaching the saw.

After making the trolley, you can proceed to fixing the chainsaw . This is done in various ways. Most often, metal screeds or clamps are used to fix the sawing element. This method is very reliable and avoids damaging the saw body. If necessary, the trolley can be supplemented with cross bars made of metal pipes.

You can also fix the saw by the blade with the chain . However, this option is not as reliable. In addition, you will have to re-drill the canvas. The advantages of this installation are that the chain on the saw does not vibrate as much, and the cuts are smoother.

If desired, the sawmill can be supplemented with a mechanism that will adjust the thickness of the board . This greatly facilitates the work and makes the resulting material better. There are two ways to adjust. The first assumes that the cutting element remains stationary while the log is lifted. This method is good for cutting small logs to reduce inclinations and speed up the cutting process. The second is based on the fact that the log remains stationary, and the saw will rise and fall along the ruler. However, it is advisable to think over these structural elements in detail even at the stage of creating drawings.

The wooden construction of the sawmill is assembled according to the same principle as from metal . The main difference is only in the material. Of course, such a frame can be assembled even faster and easier. In this case, you don't even need a welding machine. The only condition for a wooden sawmill is that it is in a reliable shelter from rain, snow, etc.

Recently, a mini-sawmill has been in great demand, consisting only of a rectangular limiter-nozzle. As a rule, it is made from a metal profile. Its fixation is made on the saw plate, at the point where the chain is attached. In this case, the nozzle should be lowered onto the log, which is firmly fixed, and then the saw is carried along it .… The result is a board.

Experts believe that a portable sawmill model should be equipped with a handle, which will be located at the top of the limiter. This will make working with the device easier and more efficient.

The mobile design is convenient because it can be transported and quickly assembled and disassembled. However, it has several significant disadvantages . You have to hold it in your hands all the time, which can lead to uneven boards.

Useful Tips

Experts who have been working with home sawmills based on a chainsaw for a long time have identified many features that arise when working with them

To cut large diameter logs, you will need a saw with more power and a longer bar . It is advisable to think in advance how massive trees will be loaded onto the device. Ideal if a forklift is to be used. You can also create a special mechanism or use jacks.

An important point is fixing the log . During the sawing process, it should not rotate so that the resulting boards are even along the entire length. The guides for the chainsaw and the trolley should not "play" either. This is why it is recommended to strengthen them.

When choosing a chainsaw, you should only look at the options with the highest power … This will facilitate the production of boards. Of course, an electric saw is a good option from an economic point of view. After all, electricity, as a source of energy, is more profitable.

If you want a powerful saw and save money at the same time, you can use electric motor … This leaves the bar for sawing.

The chain must be selected for ripping in order to increase the working speed . The best option if the chain pitch is 3/8. Moreover, it is advisable to choose options from hard alloys. If you use simple chains, they will not last very long.

At the stage of calculations, it is important to provide for the largest and smallest length of the logs that are planned to be sawn . The longest ones should fit easily, and the short ones should not fall between the two rails.

An important parameter is the height of the sawmill . After all, it is optimal if the work on it is not accompanied by back pain and at the same time you do not have to lift heavy logs too high. Of course, if the starting material is lightweight, then it is better to make the unit taller. Otherwise, it is worth giving preference to a low design.

Sawing logs can be carried out with the lower and upper part of the bar … In the first case, sawdust will fly towards the saw and, accordingly, hammer it. As for the upper option, the waste will be thrown aside. This will allow the chainsaw to run much longer and avoid the downtime required to clean the saw.

When sawing, the chain often stretches and has to be pulled … Therefore, experts recommend installing the saw so that there is access for its tension. In this case, it is better to give preference to the installation of the chainsaw, when the position of the handle is fixed. This option allows you to significantly simplify the cutting process. To cut at a consistent speed, it is important to choose a cable or rope that will not drag.