Sand Concrete (44 Photos): What Is It And What Is It For? Labeling Of Sand Concrete Dry Mix, Manufacturers And Production, Composition And Transportation

2024 Author: Beatrice Philips | [email protected]. Last modified: 2023-12-16 05:33

The article clearly describes what it is - sand concrete, and what it is for. The approximate marking of the sand concrete dry mix is given, the main manufacturers and the actual features of the production of such a mix are indicated. Attention is paid to its chemical composition and the specifics of transportation.

What it is?

It should be said right away that the term "sand concrete" is largely of an everyday nature. It does not have a real official designation, because in practice, under such a word, a rather different product is hidden. Dry sand-concrete mixtures are a subspecies of fine-fraction concrete, and this origin determines their main characteristics, nuances of application and production features . The basis, however, is always good quality Portland cement. In this case, it is important that the composition necessarily includes coarse sand.

However, the matter is not limited to these components . Other additives are also required. Some of them are designed to improve the plastic qualities of the finished product and thereby facilitate its application. In the manufacture of sand concrete, other types of additives can also be used. They are usually selected by technologists, guided by the direct expediency in this or that case.

It is allowed to use crushed stone with a cross section of about 2 cm . Smaller crushed stone can also be used (2 cm is just the maximum permissible size of crushed stone for the production of this building material). It is very important that the crushed stone for the mixture should have the lowest possible flakiness. High values of this indicator interfere with normal construction and high-quality operation of finished structures. It is customary to compact sand concrete more than conventional concrete mixtures.

For this reason, by the way, it requires much more cement than they do. But it provides increased resistance to moisture. This property is very much appreciated by builders and repairmen. Important: there is no crushed clinker in the mixture . There is no need to use it.

As a substitute, granite chips can be introduced

Sand concrete is also appreciated because it is a quick-drying (having a high hardening rate) material. How soon it actually dries depends on:

• from temperature;
• moisture content of the initial mixture;
• humidity of the environment;
• the number of layers;
• the size of the dominant sand fraction;
• topcoat (if used).

Specifications

It is very difficult to describe these very characteristics so precisely, without starting from a specific brand of sand concrete. However, there are a number of facts that are beyond doubt . In particular, the fact that such a mixture is equally suitable for interior and exterior decoration of premises. Changing the proportions of the components helps to correct the properties of the finished product. By default, sand concrete is gray in color - however, there are additives that allow you to change it.

The setting time of the laid mixture is normally 180 minutes . It withstands adverse conditions both during installation and during further use. Excellent heat retention and extinction of extraneous sounds are guaranteed (in these parameters, sand concrete is at least not inferior to commonly used building materials). It is again impossible to determine the density of the mixture "in general" - and at the same time the mass of its certain volume - without reference to the varietal category.

On average, 19-20 kg of the finished composition is spent on 1 m2, but many subtleties and nuances intervene again.

Other indicators:

• fractional composition varies from 0.01 to 0.3 cm;
• the required addition of water per 1 kg of the mixture is not less than 0.2 and not more than 0.25 liters;
• the pot life of the mixture between cooking and laying is at least 120 minutes;
• suitability for the design of the front cover - on the 5th day after the calculation;
• full ripening time - 28 days.

Types and brands

M 50 and M 100

Sand concrete mix M50 has an alternative designation B-3.5. It should be pointed out right away that brands are distinguished by specific strength, which is measured in kilograms per square centimeter. For the M50, this standard indicator is 50 kg, and for the M100, respectively, 100 kg . The main area of application of such compounds is the elimination of cracks and the closure of various assembly seams. In their manufacture, the amount of cement is small, while there is no lime in the composition at all.

M 150

This is a decent masonry mix. But the fact that it is used for laying bricks is only part of the story. Such a product can also be used for plastering work. In its manufacture, washed river and / or quartz sand is used, its fractional composition is 0.08-0.2 cm . Thanks to its lightness, costs are significantly reduced.

M 200

The main use of this brand of sand concrete is the formation of underfloor heating screed. She is also taken for a variety of internal work. Coarse sand is not used for the preparation of M200. The formed coating will be quite resistant to deformation effects . It does not cause any particular complaints - of course, if you work properly.

M 300

Sand concrete of this group is often made with a plasticizer, which increases the convenience of its use. On the basis of such mixtures, a reinforced and other high-strength house, public or industrial building is often created. They are also used:

• in the production of expanded clay;
• for the blind area of the house;
• when pouring the floor;
• for the street - that is, it is almost a universal solution.

M 500 and M 400

Their intended use is mainly in industrial and civil construction. But the construction of private houses almost always does without it. Experts point out a very clear balance between the main components. It almost eliminates drawdown, which is just what is important first of all for professional work on a serious facility . In addition, the calculation of the required amount of basic substances is very simple.

Popular manufacturers

Products of the Etalon brand are in demand . The company uses bulk cement that has been fractionated and strengthened in a special mill. She points out that her products are designed to form strong floor screeds. The product is suitable for both indoor and outdoor use. In this case, only the maintenance of a positive air temperature is required.

For outdoor work, the "Stone Flower" is better suited . It contains cement containing a small amount of aluminum. The finished product has excellent frost resistance. Shrinkage is minimized or completely absent. The main brands are M150 and M300.

But the product from Rusean is also good. It differs in:

• suitability for use at negative temperatures;
• high reliability;
• mechanical strength.

How is it different from concrete?

It is worth noting that if the plasticizer may not be included in the composition of concrete, then for sand concrete it is almost an obligatory component. Differences also apply to the sifting method. For him, take a grid with a cell with a cross section of about 1 cm maximum. But traditional concrete is prepared by sieving through 2-centimeter cells. Another important specific property is that the sand concrete recipe is perfectly balanced and allows even inexperienced builders and repairmen to work well.

In addition, the sand concrete mix wins:

• by physical parameters;
• service life;
• moisture resistance;
• resistance to negative influences of the external environment.

Packing and storage

By default, most companies supply sand concrete in bags with a capacity of 25 and 40 kg. But there are also packages of 50 kg. Moreover, it cannot be said that this or that capacity speaks of a fake or low quality. Usually the bags are made of 4 layers of paper. Both the accumulation and transportation of building materials are subject to one main requirement - protection from moisture.

Therefore, the room where the sand concrete is stored must be dry. Optimally, if there is also a positive air temperature. The maximum allowable temperature is 30 degrees above zero. Containers with building materials must be tightly closed.

Subject to these standards, the shelf life is usually 6 months.

How to use it correctly?

From the very beginning, it is worth considering that dry sand-concrete mixtures can have a highly specialized purpose. If the composition is intended for self-leveling floor and screed, then its use as a plaster is hardly justified . Even before mixing the solution with a mixer, you should make sure that the base is strong enough and properly prepared. Even slight contamination, including the presence of technical oils, is unacceptable. Any defects must be removed in advance, uneven areas must be repaired, and the base must be properly primed.

It is possible to apply the material, including plastering the walls, either manually or with the help of mechanical devices . At the same time, they are guided primarily by the scale of the work carried out and their complexity. It is advisable to use a liquid antiseptic composition before applying sand concrete. The most flat surface is formed using beacons. They are placed, guided by a leveling rod or a laser level.

How many components to introduce in 1 m3 of the finished mixture depends on its field of application. Anyway:

• after laying out the solution, distribute it uniformly over the surface;
• align the layout with the "rule", focusing on the beacons;
• make the final smoothing with a trowel;
• when the mass hardens somewhat, the beacons are removed, and the opened channels are saturated with a screed solution.

It is imperative to exclude drying of the applied layer within 48 hours. Usually plain film is enough. But as needed, the sand-concrete mass is intensively moistened. Otherwise, different levels will dry unevenly, and therefore cracking is likely.

The coating should be protected from contact with direct sunlight, and the finishing is carried out at least on the 10th day.

The cultivation of sand concrete is always carried out in clean containers . For this procedure, they take technically pure water at room temperature. How much liquid to use is indicated on the bag. Important: it is recommended to pour the finished mixture into water, but do not add water to the sand concrete. Mixing with a mixer occurs only at low speed; then it is important to let the solution stand for 5 to 10 minutes and finally mix thoroughly again.

Variation in the properties of sand concrete is achieved thanks to plasticizers . Some of them speed up the hardening of the mixture, others can slow it down. Some additives are designed to provide frost resistance. And although storage in the cold is still contraindicated, pouring the floor or plastering the wall in low frost is still possible. Foaming additives are often introduced, due to which the heat-shielding level of the material increases (more air pores appear in it).

Plastering with sand concrete is practiced when it is necessary to level curved walls. But it can also help protect the wall from water and improve sound insulation. Such a coating works well in a damp room, devoid of heating. They also use it on flights of stairs.

It should be borne in mind that sand concrete plaster is relatively heavy and can create a serious load on the base . Therefore, it is not suitable for working with aerated concrete blocks, gas silicate, and so on. Surface preparation is carried out in the same way as for other plastering works. It is imperative to use a leveling solution. It is applied separately under each layer.

Recommendations for processing are always given on the packaging of the building material.

Regardless of the degree of capital work on the surface, there should not be:

• traces of fat;
• mold;
• rusty areas.

Smooth walls often need to be grooved to improve traction. A brick for the same purpose is embroidered to a depth of 10 mm. The tops of the bricks are scratched with steel brushes. Metal fasteners are removed if possible, and what cannot be removed is isolated. Weak substrates will have to be strengthened; sometimes, along with impregnation and application of primers, they even resort to reinforcement.

The spray is done with a solution brought to a kefir consistency. This layer does not need to be aligned. It should be monitored so that it does not dry out. Noticing the appearance of a matte sheen, a thicker mass should be applied. Sometimes priming is carried out in two layers; the third level may be:

• polymer plaster;
• cement cover;
• again, "kefir" solution with the addition of fine sand.

Otherwise, they approach the design of the screed. Of course, it is also necessary to prepare the surface properly, to eliminate cracks and chips. But in any case, the floor requires waterproofing. The very pouring of sand concrete is carried out along the lighthouses. All pouring should be done in one step to avoid "sticking".

The thicker the mass, and the more layers are made, the longer the sand concrete will dry . It is generally believed that 1 cm dries in 6-7 days at room temperature. The use of additives can both decrease and increase this time. But the use of thermal insulation simultaneously with the screed makes you spend several times more time.

To dry the floor less, sometimes it is done in several stages in layers; moisture meters help control the process.