How To Cut PVC Panels? How To Cut Plastic Structures At Home, The Better To Cut Wall Panels, How To Cut Them Correctly

2024 Author: Beatrice Philips | [email protected]. Last modified: 2024-01-18 12:09

PVC panel is one of the most popular materials for interior decoration. Its use in the interior attracts not only by its appearance, but also by its affordable price, ease of maintenance and installation. Due to the listed characteristics, many people prefer PVC panels, rather than tiles, when decorating personal hygiene rooms.

Material features

PVC panels are one of the modern types of finishing materials that are made by extrusion and are used both in the bathroom and in the living room. The main raw material in the production of such products is polyvinyl chloride, which is used to fill the mold. To give the panels the desired color, a certain amount of crushed natural chalk is added to their composition.

Decorating PVC panels can be done in one of the following ways:

• staining;
• thermal printing;
• offset printing.

Thermal printing is applied to the plastic surface using a special roller heated to high temperatures, which presses the film to the surface of the product. Thanks to this technology, it is possible to quickly and accurately apply a pattern without losing the brightness of the image. The panel itself does not need additional varnishing. Offset printing is used much less frequently due to its high cost.

Choosing a cutting tool

In the process of installing such a finishing material at home, users are faced with a small problem: the panels sold in construction stores are 3 meters long, and the ceiling height in most panel houses is 2.5 meters.

Specialists in the implementation of repair work, who have to carry out the installation of PVC panels in their professional activities, know many secrets regarding the correct cutting of plastic materials up and down. After analyzing them, each owner who wants to make repairs on his own will be able to choose the most suitable professional tool for him or use the tools at hand.

Cutter

Most experienced professionals, whose tools are of a wide variety and are designed for high-quality plastic processing, prefer to cut PVC panels using a special cutter. Thanks to him, an even cut is created without much effort on the plastic surface, which is characterized by the absence of chipping and chipping. The cutter is sold in almost every hardware store and has a very affordable price.

If necessary, this tool can be independently made from available tools, for which it is enough to adhere to the following recommendations:

• it is necessary to prepare a metal strip, the thickness of which is at least 2 mm and the width is 1 cm;
• then one of the edges of the workpiece should be cut off at an angle of 45 degrees;
• it is necessary to sharpen the edge of a homemade product using a grindstone;
• the opposite side should be wrapped with electrical tape, which will allow you to protect your hand from damage during operation.

A professional cutter for plastic has a relatively low cost, so its purchase can be a profitable investment, because thanks to such a tool, the process of cutting PVC panels becomes not only more convenient, but also quite fast.

Hacksaw

One of the universal devices for cutting any material is a hacksaw, which is sure to be found in the arsenal of any craftsman. It is she who will help, if necessary, cut the plastic wall panel. Such work will take more time than using a special cutter, but with significant volumes of cladding, this will not significantly affect the overall duration of the repair.

When using a hacksaw, you should listen to the following recommendations of experts:

• for working with plastic finishing materials, you should use a tool with small teeth, which is usually designed for working with metal or wood;
• to shorten the PVC panel, there is no need to apply strong physical forces, which can damage the material;
• you can cut several parts at once with a hacksaw by folding them in a pile and securing them to avoid sagging or displacement.

To prevent the cut from being serrated, it is not recommended to use a tool with teeth set apart in different directions.

Power tool

For quick sawing of PVC panels, a power tool at hand is best. For this purpose, you can use almost any device, which will help to significantly reduce the time spent on preparing for installation.

Often, cutting is performed using the following devices:

• jigsaw;
• grinders;
• circulars.

To work with plastic material, it is allowed to use only low speeds, because with significant heating it begins to melt and release fumes that are toxic to the human body, and in this case the cut will turn out to be torn.

Using a jigsaw will help make the process of preparing PVC panels for installation much faster than using a hand tool.

However, with such a method of processing, the following nuances must be taken into account:

• before starting work, it is necessary to turn off the pendulum stroke;
• a file with as small teeth as possible should be used;
• you need to set the lowest speed of movement of the file, which will avoid excessive heating of the plastic at the cut.

Using a jigsaw is very convenient to cut stacks of panels, but you should make sure that their height does not exceed the length of the file installed in the tool.

The grinder is recognized as the most convenient and practical power tool , with which you can cut the PVC wall panels. By installing a cutting disc, you can make not only straight, but also curly cuts on the surface of the plastic. When processing plastic around the grinder, it turns on only at low speeds, which will avoid damage to the material due to melting of the edges.

Knife

In the absence of more practical and convenient tools, PVC can be cut with a knife.

To solve this problem, the following types of cutting products are suitable:

• Kitchen knife . This tool is suitable for cutting multiple panels in the process of repairing or replacing them. For large-scale wall decoration, such a procedure is unnecessarily long and painful.
• Construction knife . Among hand-held cutting tools, such a device is one of the best options for achieving a straight cut with relatively little effort.
• Stationery knife . Using a wooden ruler or square, this tool allows you to achieve a perfectly even cut of the panel, therefore it is often used to cut them.

Basic cutting rules

So that the efforts on cutting PVC panels are not wasted, and the result of the work meets expectations, experts recommend adhering to a number of rules for working with plastic. These little secrets will help not only to significantly reduce the amount of spoiled material, but also save the master from unnecessary financial expenses and injuries.

When carrying out work in the heated season, do not start cutting panels .that have recently been brought into the premises. The plastic should naturally warm up to room temperature, which is achieved in at least 12 hours. The fact is that at low temperatures the plastic panel becomes brittle, and therefore can crack and break off in large fragments.

Regardless of the chosen method of processing the material, it should be placed with its front side facing you, which will avoid deformation of the panel and difficulties during its further installation. When cut from the seamy side, you can find microcracks on the front part, which will manifest itself over time and significantly spoil the interior.

It is necessary to mark in advance a straight line of the planned cut, which can be done with a simple pencil and a stationery ruler.

To speed up the process of preparing the material for installation work, you can cut or saw several PVC panels at the same time. To do this, it is enough to fold them in a pile and create a two-point support. It is best to rest the opposite edge of the stack against the wall, which will help avoid shifting the products, respectively, as a result, parts of the same length will be obtained.

Safety regulations

Like working with any building materials, processing PVC panels requires compliance with several safety rules. These recommendations are especially relevant if you plan to work using a tool that is connected to the power supply, for example, a jigsaw or a grinder. When cutting plastic with a power tool, there is a great danger that debris and sawdust can fly off the panels. Therefore, experts recommend purchasing safety glasses and gloves in advance, which should not be removed until the end of the work. These seemingly simple personal protective equipment can help keep your hands and eyes safe from injury.

These tips should help you decide on the choice of tool ., as well as create an interior of your own dreams and avoid most mistakes, because with a little effort, you can achieve the desired result, saving a lot of money.

How to easily and clearly cut a plastic panel is described in the video.