2024 Author: Beatrice Philips | [email protected]. Last modified: 2024-01-07 13:49
Extruded aluminum profile is one of the hot products developed in recent years … There is a special extrusion profile for roller shutters supplied by Alutech and other manufacturers. Regardless of this moment and the characteristics of the application, the profile must comply with the requirements of GOST.
Peculiarities
The seemingly mysterious phrase "extrusion production" actually has a very simple meaning. It is simply about pushing raw materials or semi-finished products through a special matrix to give it decorative properties. Almost everyone saw how it looks in practice. An ordinary manual meat grinder works exactly according to the same principle.
Of course, in order to get an aluminum extruded profile, it is not enough just to push it in the right direction - it will require preliminary heating.
When the metal is pulled through the matrix, it is immediately cut into lamellas 6 m long, as long as it remains soft. Then, special polymer dyes are applied to the workpiece in several layers. The next step is to send it back to the oven, now to fix the paint. This technology guarantees resistance to:
- rubbing influence;
- the appearance of scratches;
- water ingress;
- fading in the bright sun.
But since the aluminum profile is extruded at a high temperature, it is impossible to fill the mold with special foam. It will simply burn out and ruin the whole result. The addition of foam to a regular profile reduces heat loss. However, since such a product is obtained using the roller-rolling technique, there are strict technological restrictions on its dimensions.
The extruded profile is close to high-quality steel in terms of mechanical strength; a number of its brands are provided according to the degree of resistance to mechanical stress.
A special GOST for aluminum extruded profiles was introduced in 2018. The standard sets standards for such changes in products during normal operation, such as:
- violation of straightness;
- violation of planar qualities;
- the appearance of waviness (systematically replacing rises and troughs);
- twisting (rotation of cross-sections relative to the longitudinal axes).
Views
Manufacturers divide the extrusion profile into:
- monolithic (aka solid);
- double, reinforced with stiffeners;
- lattice execution.
The latter option can often be seen in the windows of trade establishments of various profiles. With external imitation of the lattice, the strength indicators are not lost. It is easy to return the structure to the box, like with other roller shutters. Since the wind load through the openings is reduced, much larger openings can be covered than with a solid element.
Sometimes lattice and monolithic products are combined - this raises decorative characteristics to a new level and opens up additional opportunities for certain design delights.
In the official standard, by the way, there are much more profile categories. There it is subdivided according to:
- the state of the main material;
- section execution;
- accuracy of manufacturing procedures;
- degree of thermal resistance.
According to the actual state of the material, the profile is usually divided into:
- seasoned with natural aging;
- hardened with forced aging;
- partially hardened with forced aging;
- hardened unnaturally aged of maximum strength (and within each group there are several subspecies - however, this is already a question for technologists, for the consumer it is enough to know the general category).
Products are distinguished by accuracy:
- normal;
- increased;
- precision grades.
And also profiles can have protective coatings:
- anodic with oxides;
-
liquid, from paints and varnishes (or applied by electrophoresis);
- based on powder polymers;
- mixed (several types at once).
Manufacturers
The production of extruded aluminum profiles is also carried out by the company "Alvid". Its production facilities are equipped with equipment supplied from abroad. Only metal raw materials that meet state standards are imported to work sites. The company can supply aluminum profiles for various purposes. Cutting of finished products is carried out exactly according to the dimensions provided by the customer.
Alutech products have a very good reputation for a long time . This group of companies has been tested for compliance with global quality management standards. Enterprises control the characteristics of the obtained profiles at all stages of their manufacture. The parameters have been repeatedly confirmed by international experts. There are 5 production sites.
It is also worth looking at the products:
- "AlProf";
- Astek-MT;
- "Aluminum VPK".
Scope of application
Extruded aluminum profiles can come in handy:
- for roller shutters;
- for ventilation systems;
- under translucent structures;
- in transport engineering;
- under the roller shutters;
- in the creation of a ventilated facade and a sliding furniture system;
- as a basis for industrial furniture;
- in outdoor advertising;
- when creating awning structures;
- when preparing pre-fabricated buildings;
- as a basis for an office partition;
- in various general construction works;
- in interior decoration;
- for housings of electronic and LED devices;
- in the manufacture of heating radiators and heat exchangers;
- in the field of machine tool construction;
- in industrial conveyors;
- in the production of refrigeration and other commercial equipment.
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