Circular Saws: Rating Of The Best Circular Models. How To Choose A Fixture For Your Home? How Do I Use A Professional Circular?

2024 Author: Beatrice Philips | [email protected]. Last modified: 2023-12-16 05:33

Circular saws were invented about 100 years ago and since then, constantly improving, they have held the title of one of the most popular and useful tools. However, certain alternatives for cutting various materials already exist. Therefore, it is worth figuring out what kind of unit it is and how to properly operate it.

Advantages and disadvantages

A circular or circular hand saw is not the only way to cut various sheet materials, however, it is she who is considered one of the best solutions, competing with jigsaws and even more so with classic hand saws, driven by manual power.

This in itself indicates certain advantages of using it, however, Let's take a closer look at what exactly such a tool is better than alternative options.

• The tool is powered by an electric motor, it relies relatively little on manual force, which is needed only for holding. This increases productivity and reduces operator fatigue.
• Unlike most other saws, the cutting edge of a circular saw is shaped like a disc that is sharp around the entire circle. Thanks to this, the unit has no return movement - absolutely all efforts are spent on useful work.

• Originally developed specifically for cutting wood, circular saws can now be created for other materials as well. Although the list is not limitless, there are still options for tiles and some soft metals.
• The hand saw can be equipped with a battery and work from it, which significantly expands the scope of potential use. Rechargeable models are able to do without an outlet for several hours, therefore they can be used in any working conditions, whether it be construction without supplied communications or the roof of a building.
• Compared to the same jigsaw, the circular saw has a significantly increased productivity - in the same period of time it is able to cut much more lumber.
• Unlike a chain saw, a circular saw is good in that it allows you to make a cut even, and does not tear it, therefore, it is better suited for cutting decoration materials.
• Most hand-held circular saws offer built-in safety measures that classic hand-operated saws certainly do not have. Moreover, the presence of special nozzles allows even a vacuum cleaner to be connected to many models, thereby achieving cleanliness in the workshop and safety for the health of the operator.

Of course, with all its positive qualities, a circular saw is still not uncontested - which means, at least in some situations, it cannot show itself perfectly. Perhaps, in your conditions, nothing else is required, but it is worth knowing about this and possible pitfalls in advance, therefore, we will separately consider the possible disadvantages.

• The operation of the device is impossible without electricity, which means that you either have to be near the outlet if the device is powered, or do not forget to charge it in time if it is rechargeable. At the same time, some batteries assume certain specific requirements - for example, popular lithium-ion batteries tend to discharge much faster at subzero temperatures.
• A circular saw is not at all intended for a figured cut, the cut will always and in any conditions be strictly straight, except with slight deviations. There is not a single way to perform figured cutting using such a unit - in this one it can only be replaced with a jigsaw.
• Battery models are good for their mobility, but an increase in their functionality, performance or autonomy will inevitably lead to an increase in the weight of the unit. Because of this, a truly powerful tool on batteries simply does not exist, and the thickness of the cut of the same wood in such a device is usually limited to 7-8 centimeters.
• A circular saw is not that expensive, but still significantly more than a classic one. In practice, this means that if there are doubts about the regularity of using the instrument, its purchase may be inappropriate.

Application area

Providing an even, and most importantly, fast rip sawing of the board, the handheld circular saw is usually considered a professional tool that is most often used on a sawmill - where lumber is produced on an industrial scale. In such conditions, large stationary units are mainly used, but in small enterprises it is possible to use battery options. Accordingly, potential users of such a unit may be other enterprises engaged in cutting other materials available for cutting - the same light alloys.

Even more intensively battery models are used by repairmen , who are forced to regularly carry out cutting of building materials on the road, in the most unpredictable conditions. The tool is highly valued by such professionals, because with its low weight it makes it easy and quick to equip a kind of mobile workshop.

The ability to change the blade and its rotation speed depending on the current needs allows you to work with different materials, and the electric drive helps to significantly speed up the sawing process.

For home, such tools are still used relatively rarely, and there is a sense in buying them only if you have your own personal plot and a certain inclination to carpentry … Living in a city apartment and not having your own workshop, such a device can only be used for the same repair needs that were described in the paragraph above, however, in the conditions of giving, the possibilities of application expand. So, with the help of a battery device, you can even prune small branches, and then cut them for use as fuel. In combination with other types of saws, the circular saw can also be used to cut felled trees.

Specifications

Understanding the main technical characteristics and their adequate assessment is the main key to choosing the right model. To better navigate the variety of model ranges, consider the main features of the units . Perhaps the main characteristic is the engine power, it depends on it how large a disc such a unit can rotate at a decent speed, and the maximum permissible cutting depth depends on the diameter of the disc. In the entry-level tools, the power is very modest - no more than 1.2 kW, therefore such a tool costs little, however, the performance will also be low: a circle with a diameter of 13-16 cm does not cut deeper than 4.5 cm.

Saws of the middle class have a power in the range of 1, 2-1, 8 kW, thanks to discs up to 20 cm in diameter, it is possible to cut to a depth of 6 cm, such units are already stationary, and are used for summer cottages and field repairs. Equipment more powerful than 2 kW is already considered professional, it allows cutting up to 100 mm. Such saws are almost always networked and stationary, since it is both heavy and dangerous to hold them in the process of work, so this, as a rule, is an integral attribute of the sawmill.

The speed of rotation of the disk is no less important - it depends on the power of the engine and on the weight (diameter) of the circle itself . If you work exclusively with wood, then it is best to choose models with the maximum number of revolutions per minute - thanks to this, the cut is smooth, without burrs that would inevitably appear at low speeds. At the same time, when cutting the material, the disc is guaranteed to warm up, therefore, when working with plastic, too high revolutions are unacceptable, otherwise the edges of the workpiece will melt.

Accordingly, focus on high revolutions (up to 5-6 thousand revolutions every minute for expensive professional models), but with an eye on universal use. Pay attention to those saws, the design of which allows the possibility of self-regulation of speed.

Although the cutting depth, as well as the maximum diameter of the blade, is inevitably tied to the engine power, it can additionally be limited by the body of the device itself. Before making a purchase, be sure to ask what the maximum diameter of the disc is, but keep in mind that the cutting depth will be less than half the size.

When choosing, start from the thickness of the materials for which you are purchasing the device for cutting. Of course, an important criterion for the functionality of a circular saw is the correct choice of a blade, whose characteristics are not limited only by the diameter.

In this case, you need to pay attention to both the alloy from which the circle is made, and to the diamond soldering .(or lack thereof), and the number of teeth and their angle of sharpening. Note that, as a rule, there are no really bad discs, it's just that their different varieties are better suited for a particular material. The disk can be changed periodically, diversifying the scope of the tool, and the specifics of its choice is already a topic for a separate article.

Selection Tips

To choose a good circular saw, you first need to fully determine the tasks for the solution of which the tool is purchased, and then select a specific model with suitable technical characteristics. At the same time, a modern circular saw is a "smart" tool, in it, in addition to the above-described set of numbers, various additional functions are also important, whose presence can simplify the use of the device or extend its service life. To figure out what additional functions a circular saw can have and what they are for, let's study the topic in more detail.

One of the most significant advantages of a good circular saw is the presence of a smooth start . With a sharp start from zero to several thousand revolutions per minute, the engine and other components of the mechanism experience tremendous overload, which often leads to premature wear of the unit. It's another matter if the speed is gained gradually - you will have to wait no more than a few seconds, but the purchase will last much longer.

Some modern models can even more - for example, they automatically increase the power when the active resistance of the material. Such fine self-tuning allows the engine to always run exactly at the power required in a particular case. This reduces the load and therefore wear more slowly.

The anti-jam function is very useful for the operator's safety . If at some point it suddenly turns out that the disc is not able to cut the material further, it will definitely be thrown back, because of which the master may even drop the equipment from his hands, it is also possible that the disc is deformed, which increases the risk of injury. It is impossible to completely prevent such a phenomenon, but modern models, at least, are able to weaken such a return blow.

In some cases, the engine, working for a long time with a fairly dense material, may heat up uncontrollably. An inexperienced operator is not always able to recognize the moment when it is better to turn off the device immediately in order to avoid damage to the unit. For this reason, the developers in the new models have provided for the protection of the electric motor, which reacts to excessive indicators and knows how to turn off the power supply in a timely manner.

Another important safety feature for the operator is the blade lock . It works instantly, as soon as the power button is released - the disk "wedges" instantly, that is, it does not continue to rotate at a reduced speed. This is done so that the operator is not injured, for one reason or another, losing control of the tool. With such a function, it is no longer so scary to drop the unit from your hands, fall with it or lose consciousness during operation.

Adjusting the speed and cutting depth are two very similar characteristics of the tool, which allow you to adjust it as accurately as possible for a specific task. In the first case, it becomes possible to more accurately adjust the speed of the disc, in order, for example, to quickly cut wood, but not to melt the plastic with excessive haste. The second of the described functions is aimed at not completely cutting the workpiece, but delving into it only slightly.

Such a function as connecting a vacuum cleaner is also rapidly gaining popularity . When sawing wood, which the circular saw most often works with, a huge amount of sawdust is formed, which not only clogs the workshop, but can also enter the respiratory tract or eyes, posing a serious health hazard. The presence of the described function allows the vacuum cleaner to draw in all small particles already at the moment of their formation, therefore the workplace usually does not even require special cleaning.

A rather rare, but also useful function is the illumination of the work surface. Most of all it is in demand in battery models, which are carried from place to place and therefore can be used outside a well-lit workshop. Thanks to this option, you can not stop working at any time of the day and even work in a darkened room without electricity.

Rating of the best models

It would be more correct to call our rating a review, since we will not give prizes to models, understanding that they belong to different categories of instruments. Moreover, the lineup of leading manufacturers can be constantly updated, therefore the models presented below are not uniquely the best, but, rather, are simply worthy of being included in such a rating.

Among the professional models, you should pay attention to the Makita 5103R saw . Such a unit costs twice as much as a household unit, but it also copes with the tasks set twice as fast. The engine power in this case is 2.1 kW, and the cutting depth is one of the largest, up to 10 cm deep. The rotation speed of 3800 revolutions every minute seems small only as long as you do not know the size of the disc - its diameter is 27 cm. The unit weighs 9.5 kilograms, therefore it is used only stationary, but the large mass is due to many additional functions, including a ruler with laser pointer.

Household saws are designed to solve completely different problems, therefore the requirements for them are different - consider this class of power tool using the example of the Einhell RT-CS 190/1 model … Since such devices are not used by professionals, but by amateurs, it is not surprising that their main advantages are simplicity and convenience - in particular, this unit is good with very convenient handles and the utmost ease of replacing the disk, even the key was put here so as not to puzzle the potential owner once again. Considering that the tool will most likely be used at home, this moment was also thought out - the possibility of connection with a vacuum cleaner is provided, while the unit itself is quite quiet.

If you really need a tool for solving small and episodic tasks, and the main requirement for it is the minimum cost, then you must pay attention to the Skil 5740 LA saw … For that kind of money, the characteristics are, of course, very modest - here the engine power is only 700 watts, and the maximum cutting depth is within 4 cm, but there are also advantages - for example, a very modest weight within 2.5 kilograms. However, even the budget of such a tool did not prevent manufacturers from taking care of elementary conveniences, which in this case include a lock from accidental start, a compartment for storing a key and an increased support for increased stability.

If you choose a cordless saw, focusing on the combination of autonomy and high performance, then professionals will surely recommend the Aeg BKS 18-0 model … The unit copes well with solving complex problems; in all respects, it corresponds to full-fledged daily use at a construction site, where electricity has not yet been supplied. With decent manufacturing qualities (5000 revolutions and a disc diameter of 16.5 cm), the tool weighs only a little more than 3 kilograms, which is very little.

Taking into account the stable load, maintenance of the unit in the form of wheel replacement is extremely simple, at the same time, the device is equipped with all possible modern tweaks, from the built-in backlight to the battery charge indicator, from the vacuum cleaner nozzle to adjusting the angle and depth of cutting.

Operation and maintenance

It is possible to use the tool for a long time and safely only if its instructions are constantly followed. First of all, you need to work only with the tool that is designed to solve exactly these tasks, it must be properly equipped and not be damaged. Failure to comply with the recommendations specified in the instructions, at best, leads to premature wear of the tool assemblies, at worst is fraught with injuries.

Attaching the anchor (in the case of network models) and setting it yourself up should also be carried out strictly in accordance with the instructions, otherwise you should not rely on the correct operation of the tool.

The selection of settings consists of the smallest details, but they must be observed with high accuracy - for example, for maximum convenience, it is often advised to choose a saw with the smallest convenient diameter.

In addition, even when choosing a saw blade for wood, it is advised to select it according to the number of teeth so that there are from 2 to 4 teeth in the thickness at the same time, because a smaller amount negatively affects the stabilization of the position of the tool, and a larger amount provokes strong heating of the blade, clogging of the cut and dullness sharp edge. Based on this, we can conclude that neglecting even minor details is fraught.

Maintenance, as well as setting up the tool, in the case of most models is done independently ., but it all depends on the specific situation. Most manufacturers are categorically negative for the consumer to disassemble the case on their own and make any changes to the design of the device. Accordingly, the scope of self-service usually includes only the replacement of a disk, while any breakdowns, according to the instructions, must be eliminated by the efforts of certified technicians.

Remember that improper intervention in a complex mechanism can interfere with its correct operation in the future and even provoke a deterioration in safety conditions.