Drill Flexible Shaft: What Is And How To Use The Grinding Chuck Roller?

2024 Author: Beatrice Philips | [email protected]. Last modified: 2023-12-16 05:33

The drill shaft is a very useful tool and is widely used in construction and renovation work. The popularity of the device is explained by wide consumer availability, ease of use and low price.

Purpose

A flexible shaft for a drill is a special attachment capable of transmitting torque from the electric motor of a drill to a tool that is not aligned with it. Thus, it becomes possible to force the tip with a drill to rotate, which is in a completely different plane with respect to the axis of the electric motor, and also to change its position as soon as necessary. Due to the design features, the shaft is easily bent in the desired direction and allows you to work in hard-to-reach places where it is technically impossible to get close with a standard drill.

Externally, the flexible shaft is an elongated bendable nozzle, one end of which is attached to the drill using a tip , and the second is equipped with a collet clamp designed to fix the cutter, bur or drill. Thanks to the flexible shaft, there is no need to hold a heavy drill, which allows for quite delicate and painstaking work. For example, using this device, you can drill holes with a diameter of 1 mm or more, clean the part in a hard-to-reach place and tighten the screw where it is impossible to get close with a drill or screwdriver that is not equipped with additional equipment.

With a flexible shaft, you can turn parts from various materials , engraving any surfaces or use it as a sander. Moreover, engraving with a shaft is especially convenient. This is due to the small thickness of the working tip, into which the bur is installed, and the ability to wrap your fingers around it like a ballpoint pen.

And also, due to the complete absence of vibration, the load on the hand during work is significantly reduced, which allows you to perform a much larger amount of work in a certain period of time.

Device and principle of operation

Structurally, a flexible shaft consists of a soft body and a multi-fiber cable placed in it, for the manufacture of which alloy steel is used. The fastening of the cable in the housing is due to a system of bearings or bushings located at the ends of the shaft . However, not all shafts are cable-based and can be made of wire. These models are equipped with multiple layers of braid, the fibers of which alternate clockwise and counterclockwise, thus forming a strong but flexible armor. One of the sides of both the cable and wire shaft is fixed to the drill with a shank, and at the end of the second there is a chuck or collet for a tool (drill, cutter or bur).

A lubricant is located under the outer shell to reduce friction and help prevent corrosion and moisture ingress. Nylon, plastics, tapered bushings and twisted spiral-shaped ribbons are used as material for the manufacture of the case.

The flexible shaft has a very high safety factor and is designed for a fairly high rotation speed . Modern samples are able to work effectively, transmitting torque up to one and a half thousand revolutions per minute. The length of the attachments on the modern market varies from 95 to 125 cm, which greatly facilitates the choice and allows you to purchase a product for performing technical tasks of any complexity.

The principle of operation of a flexible shaft is quite simple and consists in transferring torque from the drill itself to the shank, and then through a cable or wire to a tool fixed at the other end (drill, drill, hex screwdriver bit or cutter).

Features of use

Using the flexible shaft is quite simple: before starting work on the drill, unscrew the fastening sleeve and insert the end of the shaft into the hole formed. Then the attachment is secured with a retaining ring. The fixing process exactly repeats the fixing of the drill in the drill and does not cause any difficulties. Then they proceed to a rather important event - fixing the drill itself. If you do not do this and leave the tool unsecured, then the following may happen: according to the physical law, which says that the forces of action and reaction are equal, when working with a too hard surface, the shaft shell, together with the drill itself, will rotate in the direction opposite to the rotation of the cable. In this regard, the unit will vibrate strongly and may fall from the surface on which it is placed.

To prevent this from happening, flexible shafts are often equipped with special holders that securely fix the power tool. The holders will prevent the drill from vibrating and turning with the outer shaft shell.

If the nozzle is not equipped with a holder, then you can make it yourself. To do this, it will be enough to fix a special clamp on the wall or table, which will fix the drill in one position. But this method of fastening is suitable only in cases where the drill is used in one place. For other cases, it is recommended to buy a portable holder.

However, not all types of power tools can be used with a flexible shaft . For example, it is prohibited to use it with a high speed drill or impact drill. And the best option for working with a flexible shaft is a tool equipped with a speed control function and a reverse. By the way, all models of flexible shafts are designed to rotate in both directions, which allows you to use attachments to work in specific conditions and perform particularly complex technical tasks.

Varieties

Despite the fact that the flexible shaft is a fairly simple device, it does have some variations.

The loose side of the bit can be equipped with a fixed working head, end stop, engraver extension or screwdriver bit

• In the first case, it is assumed that there is a classic chuck designed exclusively for drills, in which the drill can be used only for its intended purpose.
• The second option assumes the presence of a splined end piece, on which various nozzles are put on. Such models are designed for high forces and high rotation speed, and have practically no restrictions on work. Their length, as a rule, does not exceed one meter. The power of the drill when working with limit switches must be at least 650 watts.
• The next type is represented by a shaft of high flexibility, designed for performing engraving work. In this case, a drill acts as a motor, the speed of which is quite enough to complete complex patterns when working with carbide metals or stone. The advantage of using a flexible shaft over an engraving machine is the fact that the hand of the master practically does not get tired when working with the shaft. This is due to the ease of use of the fine nib, which works like writing with an automatic pen. In addition, it is possible to perform engraving on products of non-standard shapes.

The flexible shaft used as a screwdriver does not have an outer sheath. This is due to the low rotation speed, at which the need to protect the cable as unnecessary is eliminated. These shafts are very durable and can easily handle screwing in the most difficult to reach places. It is quite simple to work with this equipment: the shaft has rather poor flexibility, which is why it is well fixed during twisting, and the nozzle with bits is simply held by hand. There are no opportunities to put other attachments on such models, which is why they have a narrow specialization and are used exclusively for driving screws and bolts

Thus, a flexible shaft for a drill is a convenient multifunctional device and can effectively replace many power tools.